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Runaway Reaction

16 CSB investigations document runaway reaction incidents in the U.S. Chemical Safety Board database, spanning 1998–2024 across multiple industry sectors.

Each entry links to a full wiki page with chronological event sequence, root causes, contributing factors, failed safeguards, and official CSB recommendations.


Runaway Reaction Incidents (16)

Incident Date Industry Key Chemicals
T2 Laboratories Inc. Reactive Chemical Explosion 12/19/2007 Chemical Manufacturing Hydrogen, Carbon Monoxide, Hydroxylamine
Optima Belle Explosion and Fire 12/08/2020 Chemical Manufacturing Chlorine, Hydrochloric Acid, Caustic Soda
DPC Enterprises Glendale Chlorine Release 11/17/2003 Chemical Manufacturing Chlorine, Caustic Soda, Toxic Gas
First Chemical Corp. Reactive Chemical Explosion 10/13/2002 Chemical Manufacturing Flammable Liquid, Toxic Gas, Ammonia
AirGas Facility Fatal Explosion 08/28/2016 Chemical Manufacturing Toxic Gas
Bayer CropScience Pesticide Waste Tank Explosion 08/28/2008 Chemical Manufacturing Flammable Liquid, Toxic Gas
Bio-Lab Lake Charles Chemical Fire and Release 08/27/2020 Chemical Manufacturing Chlorine, Toxic Gas
Midland Resource Recovery Explosion 05/24/2017 Chemical Manufacturing Natural Gas, Chlorine, Flammable Liquid
AB Specialty Silicones, LLC 05/03/2019 Chemical Manufacturing Caustic Soda, Hydrogen, Flammable Gas
Kaltech Industries Waste Mixing Explosion 04/25/2002 Metals Nitric Acid, Hydrochloric Acid, Flammable Liquid
MFG Chemical Inc. Toxic Gas Release 04/12/2004 Chemical Manufacturing Nitrogen, Caustic Soda, Carbon Monoxide
Morton International Inc. Runaway Chemical Reaction 04/08/1998 Chemical Manufacturing Flammable Liquid
BP Amoco Thermal Decomposition Incident 03/13/2001 Chemical Manufacturing Flammable Liquid, Carbon Monoxide, Nitrogen
Synthron Chemical Explosion 01/31/2006 Chemical Manufacturing Flammable Liquid, Hydrocarbon Vapor
Texas Tech University Chemistry Lab Explosion 01/07/2010 Chemical Manufacturing Flammable Liquid
Catalyst Systems Inc. Reactive Chemical Explosion 01/02/2003 Chemical Manufacturing Peroxide

Explosion · Chemical Release · Fire · Overpressure · Structural Failure · Toxic Release


Data sourced from CSB.gov public investigation reports. This site is an independent project not affiliated with the U.S. CSB.