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Vapor Cloud Explosion

17 CSB investigations document vapor cloud explosion incidents in the U.S. Chemical Safety Board database, spanning 1998–2024 across multiple industry sectors.

Each entry links to a full wiki page with chronological event sequence, root causes, contributing factors, failed safeguards, and official CSB recommendations.


Vapor Cloud Explosion Incidents (17)

Incident Date Industry Key Chemicals
TPC Port Neches Explosions and Fire 11/27/2019 Chemical Manufacturing Butane, Hydrocarbon Vapor, Flammable Gas
ExxonMobil Baton Rouge Refinery Chemical Release and Fire 11/22/2016 Petroleum Refining Butane, Flammable Gas
CAI / Arnel Chemical Plant Explosion 11/22/2006 Chemical Manufacturing Flammable Liquid, Hydrocarbon Vapor
Caribbean Petroleum Corporation (CAPECO) Refinery Tank Explosion and Fire 10/23/2009 Petroleum Refining Gasoline, Flammable Liquid, Hydrocarbon Vapor
Formosa Plastics Propylene Explosion 10/06/2005 Chemical Manufacturing Propylene, Hydrocarbon Vapor, Flammable Gas
BP - Husky Oregon Chemical Release and Fire 09/20/2022 Petroleum Refining Naphtha, Flammable Liquid, Flammable Gas
Chevron Richmond Refinery Pipe Rupture and Fire 08/06/2012 Petroleum Refining Diesel, Flammable Liquid, Hydrocarbon Vapor
Philadelphia Energy Solutions (PES) Refinery Fire and Explosions 06/21/2019 Petroleum Refining Hydrogen Fluoride, Hydrocarbon Vapor, Butane
Universal Form Clamp Co. Explosion and Fire 06/14/2006 Chemical Manufacturing Flammable Liquid, Hydrocarbon Vapor
Veolia Environmental Services Flammable Vapor Explosion and Fire 05/04/2009 Chemical Manufacturing Flammable Liquid, Flammable Gas, Nitrogen
Formosa Plastics Vinyl Chloride Explosion 04/23/2004 Chemical Manufacturing Flammable Gas, Toxic Gas
Yenkin-Majestic Resin Plant Vapor Cloud Explosion and Fire 04/08/2021 Chemical Manufacturing Naphtha, Flammable Liquid, Flammable Gas
KMCO LLC Fatal Fire and Explosion 04/02/2019 Chemical Manufacturing Flammable Gas, Hydrocarbon Vapor
BP America (Texas City) Refinery Explosion 03/23/2005 Petroleum Refining Flammable Liquid, Hydrocarbon Vapor, Raffinate
Synthron Chemical Explosion 01/31/2006 Chemical Manufacturing Flammable Liquid, Hydrocarbon Vapor
Little General Store Propane Explosion 01/30/2007 Transportation Flammable Gas, Hydrocarbon Vapor
BLSR Operating Ltd. Vapor Cloud Fire 01/13/2003 Oil And Gas Production Hydrocarbon Vapor, Crude Oil, Diesel

Fire · Chemical Release · Explosion · Flash Fire · Overpressure · Pool Fire


Data sourced from CSB.gov public investigation reports. This site is an independent project not affiliated with the U.S. CSB.